Bronze

Bronze vs. Stainless Steel, The Solution!

Bronze is just as strong and a little softer than stainless steel. This means that components can be manufactured to the same specifications in either material which also means that they are interchangeable on the same boat. Their working loads and breaking loads for the same size of component will be close enough that they are still interchangeable from a structural standpoint as well. What’s the difference? Softness.

Isn’t softness kind of a downside? While bronze isn’t soft enough to cushion the blow when you stub your toe on a component on your deck, it is soft enough to avoid cracking when overloaded. Under normal loads, both materials operate on your yacht in an identical fashion. The difference only emerges when the two materials are pushed to their breaking point.

Stainless Steel is harder than Bronze, and this means that it will hold its shape all the way until the end when it cracks. Once the metal has cracked, it looses all of its strength and the component will fail in a catastrophic manner! Bronze on the other hand is softer than Stainless Steel and as a result will not crack and fail all at once. Instead, it will deform, bend, or stretch a little. It is now weaker but it is still functioning at a reduced capacity. This means that when a bronze component is pushed to its breaking point, it will not fail in a catastrophic manner, but instead will deform and wait to be replaced while still performing its duties as a necessary component of the yacht.

If bronze is so great, why do new yachts all use Stainless Steel? Well, that is more of an aesthetic choice. Since the components are interchangeable on a yacht, there is no real difference in having a yacht finished with Stainless Steel components compared to one finished with Bronze components. This means that when a yacht is new, either material works just the same. Does the term “Brightwork” ring a bell? Well it should because that is where the difference comes into play.

Brightwork on a yacht are all the components that shine and are pretty, but as the name implies, it also takes work. Lots of work! Brightwork refers to wood that is then oiled and varnished, and it also refers to all the shiny bits of metal on the yacht. Wood can be left natural, where it will dry and turn grey which is infinitely less work to maintain than the same piece of wood maintained “bright” by someone who has to constantly oil and varnish that piece of wood. Let’s be honest, it looks pretty but it’s so much work to maintain! Bronze, if left natural, will develop a patina on its surface. It will not corrode and this patina causes no structural damage to the metal, but it is dull and dark looking. By contrast, you could spend the rest of your days polishing all the bronze on your yacht to keep it bright! As you can see, brightwork is a lot of work!

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Now to the business side of things. When someone is selling a yacht, the person offering to pay a lot of hard earned money for this yacht is literally handing over a lot of money for “something” in exchange. That “something” is going to be a lot of work (and there is no way around this part, boats are work!) and the more brightwork on the boat, the more that new owner is going to have to work to maintain its level of beauty! An astute owner knows what they are getting into and is prepared for that level of dedication to keep brightwork bright, but an uninformed buyer just knows that “it’s a lot of work” and might get frightened away by the unknown amount of work ahead of them!

Yacht manufacturers have adapted to make selling a new yacht easier. Just as bow and stern thrusters allow yacht brokers to say “it’s so easy, just like parking a car” which then allows them to sell an even bigger boat (that is way more expensive) to someone with no experience at all. By reducing the amount of brightwork on a yacht, they can then reduce the amount of apprehension about maintaining all of that brightwork from potential buyers! This is why all the wood trim has been removed and yacht decks are completely covered in slick gelcoat!

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But there is one problem with removing all the brightwork; people like shiny things! If you take all the brightwork away, there won’t be anything shiny on the boat and you won’t catch the eye of potential buyers. So, the metal bits have remained on the boat, but instead of being labor intensive bronze components, they have been replaced by polished or electroplated stainless steel components. Why? Maintenance Free*!

Why the “*”? Because nothing is Maintenance Free on a boat. How often do you see pitted stainless steel components or rust streaks on the boat from a part that was supposed to be shiny? Stainless Steel is “Stain-Less” not “Rust-Proof” and if neglected in a salt water environment, it will corrode! But the important part is it happens slowly and over many years, allowing the owner to blame time and not lack of work for the deterioration of the boat.

So stainless steel replaced bronze on yachts simply because it looks prettier longer and that makes it easier to sell the boat in the first place! So many aspects of yachts have switched from reliability to showmanship because the manufacturers are more concerned with selling the boat instead of the boat performing as a sailboat. Think about what else has changed on a yacht:

  • Cockpits got larger to allow more comfort while “hosting a party in the cockpit” while a true seaworthy cockpit is small to keep you safe and minimize the amount of water weight it will hold when the boat is swamped by a boarding wave.

  • Salons now have huge “windows” to let it a lot of natural light while a large portlight is a dangerous feature on a bluewater yacht. Imagine if the “window” breaks, now you have a massive hole in your boat where waves can pour through to sink your yacht.

  • All the interior joinery is crisp and sharp, like something from an IKEA catalog while in a seaway, such sharp edges pose a serious risk to your health. Imagine the boat being tossed around in a large sea way. As the yacht is picked up and tossed into the next wave, you are picked up and tossed right onto that sharp edge! Yacht interiors need to have rounded edges on all surfaces. Anything sharp or pointy can seriously injure you if you fall on it, while having a blunted edge makes it hurt a lot less (you will still get covered in bruises, it happens). The problem is rounded edges are not the modern design aesthetic in fancy house magazines, and fancy house magazine interiors is what they want in their fancy new yacht.

As always, when the mass market craves something, astute business people will find a way to provide it to them! Since everyone wants stainless steel for every part of their yacht, stainless steel is all you will find for sale everywhere you look. When you know better, you will become very frustrated because finding quality parts in bronze becomes an almost impossible journey to embark on.

Until now! 8 years after I bought my boat and resorting so far as to cast my own bronze components, I finally found a supplier who sells everything you can readily find in stainless steel, but in bronze! They offer components in both Silicon Bronze and Manganese Bronze, and in every size imaginable! The only catch is they are literally on the other side of the world if you live in North America or Europe.

Classic Boat Supplies is located in Australia, but they do ship internationally. This means that you will still have to wait to receive your bronze components. You can’t just drive over to West Marine and pick it up like you can anything made out of Stainless Steel! While shipping and waiting times are an issue, the important part is that you can actually get your bronze components and you don’t have to go on a wild goose chase with no end in sight!

Back in the States

Our mini vacation in Sao Miguel ended and we are now back in the states for a month.

We are here to work and make money so that we can fund our cruising even further. While we are back, we are taking advantage of one type of store that is seriously lacking in the Azores: West Marine!

The fishermen share their store (and supplies) with the farmers. This generally gives you “marine compatible” parts instead of “marine specific parts”. Bronze fittings are limited, as everything is brass plated tin; it looks good, but it will not hold up!

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I need to install a new through hull and would have to special order it and wait several weeks for it to come in. The other option is to simply wait a week until we are back in the states and go to West Marine and buy the exact part I need off the shelf!