Standing Rigging

Deck Stepped vs Keel Stepped Mast

Sailboat rigs can broadly be separated into two main groups: Keel Stepped and Deck Stepped; each with it’s own particular attributes and drawbacks.

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This distinction refers to the location of the mast step, or where the base of the mast is located. With Keel Stepped, the mast stands on the keel at the bottom of the hull, while Deck Stepped means that the mast stands on the top of the deck.

Deck Stepped

Deck Stepped

The most obvious difference between the two from a livability standpoint is the presence or absence of a mast inside the cabin. For the Keel Stepped mast to reach the keel, there needs to be a giant hole in the deck where the mast slips through to then pierce the cabin area and finally rest on the keel. This means that no matter how “open and airy” they make the cabin, there will always be a spar stuck right in the middle! Deck Stepped allows for the mast to stay outside and therefore the cabin can exist completely unobstructed without the presence of the spar.

Open salon on a Deck Stepped yacht

Open salon on a Deck Stepped yacht

Mast in the middle of the salon on a Keel Stepped yacht

Mast in the middle of the salon on a Keel Stepped yacht

This is as far as cosmetics go concerning the mast step position, from here on everything gets technical!

On either a Deck Stepped or Keel Stepped yacht, the mast height will be the same, which means that the length of the spar inside the cabin will make up the difference. This means that a keel stepped mast will naturally have a longer total spar length and this spar will be supported at one additional point than a Deck Stepped mast.

This becomes important in mast stability, as each point of support to the spar makes the spar stiffer. Try taking an uncooked spaghetti noodle and push on it only at the ends; the noodle will bend easily. Now have someone pinch the noodle in the middle and push the same as before, it will not bend nearly as much. If the noodle is pinched in two positions, it becomes even stiffer, and so on and so on.

Each point of contact to the spar stiffens the whole structure. Each point of contact with the spar exists in the form of points where stays attach to the mast, as well as the mast step, and in the case of a keel stepped mast: the mast/deck interface.

In rigging, each span between a contact point is known as a panel, and typically, the shorter the panel, the stiffer the spar will be.

Naturally, if you have two almost identical yachts with two sets of spreaders, one being Keel Stepped and the other being Deck Stepped; the number of contact points would differ by one.

Both yachts will have contact points at the masthead, at the top spreaders, at the lower spreaders, and at the mast step, but the Keel Stepped yacht will also have a contact point at the mast/deck interface.

In other words, on a two spreader rig, there are 4 points of contact for the Deck Stepped and 5 points of contact for the Keel Stepped.

It seems simple enough, to make them identical, all you need to do is add a set of spreaders to the Deck Stepped version and you will have the same number of contact points, thus the same stiffness in the spar.

Keel Stepped

Keel Stepped

In theory, yes, but it isn’t identical in practice. See, the mast/deck interface is non mobile. There is no wiggle room between the two as mast wedges are actually driven in between the two to center the mast and hold everything incredibly still. The first spreader position, by contrast is supported by stays which are both adjustable and also dynamic (they move around as the mast moves). In other words, the number of contact points is identical but the type of contact points is not, therefore they are not the same.

You might be wondering why both styles exist. Obviously one is better than the other and therefore should be the only style produced! This is true, but just as “Beauty is in the eye of the beholder”, so is the “perfect sailboat rig”.

Stiffness and stability of the spar is the primary goal of standing rigging, but the secondary goal of standing rigging is sail trim. Yes, running rigging has the primary goal of sail trim and that is what you adjust if you want to trim your sails, but standing rigging is just as important (though not as easy to adjust). The bend of the mast and headstay tension play huge roles in sail trim. If the mast is very straight, you will have more lee helm while if the mast is bent aft, you will have more weather helm. Just the same, a slack headstay will give a more powerful luff to the headsail and more power off the wind while a tighter headstay will straighten out the luff and give better pointing ability and windward performance.

Yes, I said performance and that is where the difference resides. For a slow and steady cruising yacht, a stout spar is the bees knees. It’s stiff and strong and will hold up to any condition. This is why Keel Stepped yachts are preferred for cruising! This “Set it and Forget it” mentality is not shared by those in the racing community.

Deck Stepped yachts have mast that are more bendy and flexible. This means that the mast is also more easily adjustable which means that optimum performance can always be extracted by making small adjustments to the standing rigging. Going upwind, the backstay, runners, and check stays can be have tension added to them to tighten the stays and pull the mast aft. This will both rake the mast aft giving it weather helm as well as tension the headstay for added pointing ability. By contrast, when running off the wind, the aft stays can be slackened which will let the mast swing forward and ease the headstay, giving the yacht lee helm and filling the powerful headsail even further!

Here the bendy mast actually pumped forward and is bent forward and at very high risk of breaking

Here the bendy mast actually pumped forward and is bent forward and at very high risk of breaking

In racing, Deck Stepped is king, while in cruising, Keel Stepped is strong. Why the difference? Wouldn’t it be nice to get somewhere faster and have more time to enjoy the destination? That would be a cruisers dream, but it would also be their nightmare.

Racing differs from cruising in many aspects, but one major aspect is the availability of help. In a race, there are many people sailing along side you, as well as entire teams that are there to support you in a time of need or crisis. This means that if something breaks, it’s not the end of the world because a professional will be along shortly to repair it for you. A cruiser is all alone!

If something breaks on a cruising yacht anchored in a remote deserted island, no one is going to come to their aid. I can’t say that cruisers see storms while racers do not because almost all of the catastrophic sailing events occurred to race yachts during a race! That said, a cruiser will see storms with no outside help. If something breaks, there is no race committee to send help for them. They must fix their yacht themselves with what they have left.

Now we are going to get into Jury Rigging and why Keel Stepped is superior to Deck Stepped for cruising.

When all Hell loose and the mast comes crashing down, one of two things is going to occur. Either the mast will fall over at the deck or the mast will snap at the first spreader. Most often, the mast will buckle and snap at the first spreader as this results from a cap shroud failure. The cap shrouds are under the most stress and are usually the first stay to break during heavy weather. When they break, the top of the mast becomes unsupported and the lowers become the new “strongest point” on the mast. Since the lower panel is supported by the lower shrouds, all that will be left of your spar will be the lower panel during a cap shroud failure as the top will come crashing down.

If all the stays fail on the mast, then the mast will fall over! On a Deck Stepped mast, this means that the mast will just fall over since the mast simply stands on the deck totally reliant on the rigging. A Keel Stepped Mast, by contrast, always has one point of contact above the mast step: the mast/deck interface, and therefore the mast can still stand without the standing rigging (but not in a storm, in a storm everything is bad), but in a storm, the mast will simply break and fall over to side at the deck leaving you a massive hole in your deck where the mast used to pass through. In very extreme conditions with slack rigging on a Deck Stepped yacht, the combination of a flexing hull, and severe pounding of the spar (imagine a giant wave crashing into your sails) a Deck Stepped mast can jump off the step and fall over just the same.

Both of these cases leave you with broken rigging and a problem to resolve. If you are racing, then the race officials will send help and all you need to do is wait, but if you are cruising, you are alone and no one is going to come for you! You need to fix it yourself and sail to your next port for repairs, and that rigging is called Jury Rigging.

The most common mast breaking scenario is where the cap shrouds fail and the mast buckles at the first spreader. Now your mast is much shorter, but you still have a mast to rig your sails to and to attempt to sail back to a port (or at least close enough to land to call for help).

Spreaders.png

Now, imagine that your mast is going to snap off at the first spreader! Which remaining mast length would you wish to have?

The single spreader rig has 1/2 of its mast left in the lower panel. The double spreader rig has 1/3 of its mast left in the lower panel, while the triple spreader rig has 1/4 of its mast left in the lower panel.

This is all you have to hold your sails up in the air to sail you back to shore, naturally, you would want the taller mast which means you would want to have the spar with a single spreader.

Since the points of contact introduce stiffness to the spar, another way of looking at it is having more points of contact means you can have a less strong mast as the strength is coming from the rigging instead of the spar itself. A triple spreader rig will be installed on a very limber spar, while a single spreader rig will be installed on a very stiff spar. You can’t just take off a set of spreaders before you go cruising to prepare for a misadventure. Likewise, a Deck Stepped mast will always be more limber and therefore will need to be even thicker walled to make it stiff enough to compare to the stiffness of a Keel Stepped mast.

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They all break at the first spreader during a cap shroud failure. Having a longer lower panel means that now you have a taller mast to work with.

Keel or Deck Stepped, during a cap shroud failure, this will be your end result. The difference comes in the length of the lower panel between these two. If a yacht designer wants 3 points of contact with the spar, this will mean a single spreader Keel Stepped mast or a double spreader Deck Stepped mast. This also means that in a catastrophic failure situation, you have 1/2 your mast left or 1/3 of your mast left.

Let’s take things one step further in a horrible direction and imagine that the entire rig falls down. You now have no mast and (if your yacht is bigger than 30 feet) no way of raising your mast back up as the spar is just too heavy to manage on the deck of the boat. What do you do?

If you have a Deck Stepped yacht, you now have a sealed up power boat with no holes in it. If you have a Keel Stepped yacht, then you now have a huge hole in your deck. This is why large flow manual bilge pumps are important to have as well! On a Deck Stepped yacht, your only option to Jury Rig a spar will be to try and secure something to the step, but this can be a bit tricky. There really is no easy way to hold the bottom of your spar in place and it can slip out on you. A Keel Stepped yacht, on the other hand, has that nifty hole in the deck which will help hold things in place for you. Many people Jury Rig by slipping the boom into the hole and inside the remnant of the mast. They then rig up the short spar with any sails they have left and make their way towards a port for repairs. Others have used spinnaker poles for this same purpose.

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Jury Rigging is literally “fixing it enough with what you have on hand”. You can see that there is no standard for what goes where or any rules about aspect ratio or sail design. After the catastrophe, you need to piece together what you can with what you have left. This is why it is important to try and salvage your broken spar and not just cut it loose and let it sink to the bottom. Out in the ocean, there are no more supplies so you need to keep everything that you have because you might need it later!

Having a Keel Stepped mast means that you now have a hole to help hold your Jury Rigged spar in, as well as potentially a longer lower panel since you won’t need as many spreaders.

It is not a good idea to worry about what you would do should your rig fall down because you will never be able to enjoy sailing. Every puff of wind will bring with it a gale of anxiety as you anxiously await that awful sound of metal buckling! Instead, plan ahead of time (before you buy your yacht) for what may come one day. Plan for the mast to fall and figure out what you would do if your mast breaks at the deck or your mast breaks at the first spreader. Have a plan and know what you would do, and then forget about worrying because you are prepared in the rare event that your rigging fails (because you read this blog and therefore know how to properly inspect your rigging and repair problem areas before the situation turns catastrophic).

If you are interested in pure racing performance and will stay close to shore, then you don’t need to worry as much about having something that will get you home (because you are never far from home). Enjoy your Deck Stepped Racing Machine!

If you are going to be cruising far and wide, then maybe consider something that will be strong enough to not break in the first place and something with low loads. If you notice, all the boats that I was able to find pictures of with broken masts jury rigged are racing yachts. This is for two reasons: in racing, you push the yacht to its breaking point, literally. Second, they all had high aspect ratio rigs which are also high stress rigs. One component failure and the whole thing came crashing down. When they jury rigged, they produced something that is low aspect ratio because the loads and stresses are much lower and their simple jury rig was able to support it. If you start off with a low aspect ratio rig on a strong Keel Stepped mast, you will have very little to worry about while you are cruising!

There really is no perfect rig, it’s just a matter of choosing one that works for what you need. If you are racing, a Deck Stepped mast will give you more adjustability and that will give you a winning edge against your competitors. If you had a Keel Stepped mast with a single spreader, you would become very frustrated as you would lose all the time!

On the other hand, if you are cruising, constantly trimming a deck stepped mast is a lot of work! There are plenty of other things to do while you are cruising, like fish or read, or sleep. Constantly trimming the mast will become a chore, especially on a long passage in good weather. It will become unnecessary complexity that will get in the way of cruising. We have been cruising full time for three years now (check out our adventures on YouTube) and we have a heavy cutter with a Keel Stepped mast and a single spreader. Having a cutter rig does give us an extra point of contact with the spar giving it the stiffness of having a second set of spreaders without the complexity. Our mast has the Mast Head, Inner Stays, Lower Stays, Mast/Deck, and Mast Step for points of contact. Should the cap shrouds fail, the inner stays might hold the mast up at 3/4 of the original mast, if not, we will be at 1/2 mast. We enjoy our passages from one place to another and feel safe in our heavy old boat. We do have some features that seem “high performance” such as our synthetic standing rigging and backstay adjuster.

While performance yachts have Dyneema rigging like ours, we did not do it for performance, but actually for simplicity. I added the back stay adjuster because it was easy to include in the new rigging. The backstay adjuster allows us to tighten the headstay for going upwind and ease the headstay for going downwind. How often do I adjust it? About once a month, if needed.

In cruising, you are either going upwind or downwind for a long time. You are not racing around a buoy where you have an unwind leg followed by a downwind leg in the same day (and in racing, many times during that same day). When we sailed through The Bahamas, we were going upwind, so I tightened the backstay once and left it that way until we set sail to cross the Atlantic on a downwind route which took months to complete (with lovely stopovers in Bermuda and the Azores). That whole time, the backstay remained eased as we were sailing downwind. In all honesty, the backstay has remained eased from 2018 until now in 2020, because we always choose downwind destinations, or wait for the wind to shift to make our destination downwind. This is what I mean when I say that a high performance rig is not necessary if you are planning to go cruising. The pace of sailing is so much calmer that a flimsy (and very adjustable) Deck Stepped mast is not necessary.

Not All Dyneema is Created Equal

Dyneema is a wonderful modern fiber that is incredibly light and incredibly strong. It can be used for all sorts of different purposes, ranging from anchoring giant oil rigs, mooring huge cargo ships, mining, logging, and even standing rigging on a sailboat!

The only issue with using Dyneema for your specific application is you need to be informed about “which” Dyneema you want to use. It has been many years since the first generation of Dyneema came to market, and since then it has gone through many evolutions as particular needs were found, and then met.

Saying “I’ll rig my yacht with Dyneema” is the same as saying “I’ll have a dog guard my house”. Are you talking about a Chihuahua, a Pug, or a German Sheppard? Some dogs are better for specific jobs and the same holds true with Dyneema.

As Dyneema products improve, their prices fluctuate. What used to be the latest and greatest comes down in price as the new “best product” takes the high price on the market. This makes it tempting to buy “cheap Dyneema” for your rigging, but it is important to look at what kind you are getting.

An early form of Dyneema is called SK-75. This rope is incredibly strong and lightweight, but it doesn’t do well under a constant load as it will begin to creep (rather heavily).

SK-75 was then replaced by SK-78 which had the same properties as its predecessor but with improved creep resistance. SK-78 was then improved upon even further with an entirely new generation of material called DM-20.

Naturally, SK-75 is very inexpensive, SK-78 is a little more expensive, and DM-20 fetches a higher price. All three fibers are single braid 12-strand rope, so why can’t you use them interchangeably?

This will all become apparent when the three different types of Dyneema are subjected to the same load at the same temperature.

The three fibers were subjected to the force of 300 MPa at 30*C and the creep was measured.

  • SK-75 creeped 0.02% per day

  • SK-78 creeped 0.006% per day

  • DM-20 creeped 0.00007% per day

The percentages seem small, but on a boat, the “per day” is indefinite! Rigging is always under a load and every year is 365 days. In one year SK-75 would creep 7.5%. If your stay is 20m long, you are talking about it creeping an additional 1.5m (4.9 feet)!

Steel standing rigging has an expected lifespan of 10 years, that’s 3650 days. That would be 73% creep! This sounds pretty extreme but the stay would have failed from a creep rupture long before ever reaching that point, meaning it would fail long before the 10 year mark. SK-75 tends to fail at around 50% creep, which means you could expect it to fail in about 6 years.

SK-78 creeps significantly less than SK-75, about 3 times less actually. This means that it will hold your rigging and avoid creeping out of control before your eyes! Over 10 years of that grueling experiment, you can expect the a stay to creep 21.9%. This is significantly less than with the older generation of SK-75 fibers and really good news to someone who uses this as their standing rigging. SK-78 tends to rupture from creep at around 30% creep elongation, meaning that SK-78 would outlast steel rigging (if a yacht were the torture chamber that was this experiment). If your rigging lived in that torture chamber, it would be expected to fail at around day 5000, or 13.7 years into the experiment!

Naturally, one can expect that DM-20 raises the stakes for what is considered ideal The creep resistance improvement from SK-78 to DM-20 is 85.7x better (from 0.006% per day to 0.00007% per day)! After 10 years in the torture chamber, the stay would have creeped a mere 0.255%. That is practically nothing! In our imaginary 20m stay in this torture chamber, the stay would only creep 0.05m (1.96 inches) over 10 years! Compare that the the 1.5m of creep from SK-75 in the first year!

While SK-75 tends to rupture from creep at around 50% in torture tests and SK-78 tends to rupture around 30% from creep elongation, none of the tests that I have seen has managed to cause DM-20 to fail from creep. 30*C is wonderful for accelerating the flaws of creep, yet tests at 70*C (which manage to rupture SK-75 and SK-78 in a few days) failed to cause DM-20 to fail. After 6 months, the test was ended without a creep failure in DM-20.

While you can find “cheap” Dyneema to rig your yacht, it is worth the extra expense to buy the right kind of Dyneema for your yacht. Creep will not be a concern and you will be able to rest and relax knowing that your rigging is incredibly strong and secure, even against creep!

Creep vs Thermal Expansion

One of the biggest concerns about synthetic standing rigging is creep. There are a lot of misconceptions that any stretch experienced in the rigging is creep, and therefore creep is uncontrollable and inevitable!

Creep is permanent elongation of the fibers due to load, time, and temperature. The higher the load and the higher the temperature, the more creep can occur. When Dyneema is used for standing rigging, the time is infinite and therefore not part of the concerned equation as there is no ability to “give it a break”.

To prevent creep, all you need to do is size the stay accordingly so that the load the stay is subjected to is very low and therefore the “load” is low and the temperature is ambient temperatures, therefore also under control.

Creep tests are “expedited” by setting the temperature to 30*C (86*F) as a minimum. Accelerated tests are performed at 70*C (158*F)! Hot summer days are the only times when the temperature gets out of hand and above the 30*C mark.

While creep is accountable and controllable, Thermal Expansion is a different story. Thermal Expansion is the phenomenon where Dyneema will expand as it cools and contract as it heats. This is not creep, this is merely thermal expansion.

In winter, when synthetic rigging goes slack and is “stretched”, this is not creep, this is simply winter stretch. Creep would remain long and slack, but since it’s not creep, the stay will contract and go back to size come Spring. Thermal Expansion is something that you need to deal with if you have synthetic rigging, but it’s really not that bad.

My rigging is tuned to 80*F. This means that it is a smidge tighter on the hottest of hot days, and well tuned all the way down to 60*F. Below 60*F, we simply keep the sails to only as high as the spreaders to keep the loads lower. If it’s too cold to put up sails, it’s also too cold for us to go sailing and stand outside in the wind! Hence we take that day to relax and avoid the frigid weather by staying inside next to the heater.

This is What Dead Rigging Looks Like

How do you know if your standing rigging is dead? There are many tiny tells that can indicate the level of health of your rigging and most of them are microscopic!

Thankfully this one tell is very small but not microscopic! (Though it is very small)

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Do you see how the scum line at the base of the stay has slipped up just above the compression fitting? The scum line formed from years and years of gunk collecting the bottom of the stay at the top of the compression fitting (or swage fitting). The reason the scum line is raised is because the stay has slipped up and brought all the debris up with it!

The fact that the stay has slipped out of the fitting indicates that the fitting is failing and the stay is dead. Sailing on this rigging will lead to catastrophic failure when the stay slips out of the fitting completely!

Aside from corrosion issues, cracks, broken wires, or abrasion, which are all rather difficult to stop, this indication is rather easy to see and tells you right off that your rigging needs replacing!

Going up the Mast!

Climbing the mast is a necessary part of operating a sailboat. Whether you are going up to inspect, or going up to repair something, at some point you will need to go up the mast.

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The normal method to climb a mast is to have someone winch you up the mast. The problem with this method is that you rely on someone else to hoist you up and even worse you rely on their skill to safely bring you back down to the deck.

Having a gantline setup allows you to pull yourself up and more importantly it allows you to bring yourself back down to the deck. The gantline is simple to setup by attaching a block to a halyard and hoisting it up the mast (with the gantline run through the block, otherwise you just sent your halyard up the mast with no way to retrieve it). The other block is attached to your bosun chain and up you go!

Depending how strong you are and how much you weigh, you can alter the amount of mechanical advantage in the system. Remember, pulleys are a simple machine!

Pulling all of your weight up a mast is very hard work! If you setup a 2:1 purchase system, you only need to pull up 1/2 your weight. If you setup a 3:1 purchase system, you only need to pull up 1/3 of your weight. If you setup a 4:1 purchase system, you only need to pull up 1/4 of your weight.

This sounds great, but there is always a catch! The more you reduce the amount of weight you need to raise, the more you increase the amount of line you need to pull. For a 2:1, you pull 1/2 your weight but you also pull 2x the amount of line! For a 4:1, you pull 1/4 of your weight and 4x the amount of line!

If you are climbing a 50 foot mast, this is the difference between pulling half your weight 100 feet or a quarter of your weight 200 feet! At some point, you will just get tired from the repetition and not from the resistance.

I find that it is best with a 3:1 or 4:1 purchase system. If I’m feeling strong, I will do a 3:1 and get up the mast quickly. If my arms are really tired, I will use a 4:1 even though I will have to pull a lot more line!

It also helps to have an extra person (if they are available) around to pull on the tail and do the work for you so that you can rest on your way up that way you are calm and relaxed up there instead of winded and tired. Best of all, when it is time to come down, you can control your rate of decent.